Miscellaneous Manufacturing Topics

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  • D 901 Analysis of Hot Environment

    D 901 Analysis of Hot Environment

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    What is a Hot Environment?
    What is a Heat Stress?
    Heat transfer from the Human Body
    Symptoms of Heat Stress
    Causes of Heat Stress
    Types of Heat Stress
    Critical risk factors for Heat Stress
    How do Humans regulate body temperature?
    What are the three levels of Heat Stress?
    Health factors that increase the risk of Heat Stress
    Physiological effect of working in Hot Environment
    What is WBGT monitoring?
    Affect of airflow on Heat Stress
    Affect of clothing on Heat Stress
    Thermal comfort zone for Office environment
    Ergonomic work-rest guidelines
    Ergonomic solutions to reduce the risk of Heat Stress
    Administrative solutions for Heat Stress
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 901 Analysis of Hot Environment

    D 901 Analysis of Hot Environment

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  • D 902 Analysis of Cold Environment

    D 902 Analysis of Cold Environment

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    What is a Cold Environment?
    Example of Occupational jobs in Cold Environment
    What is a Cold Stress?
    What are symptoms of Cold Stress?
    What are the causes of Cold Stress?
    What are the types of Cold Stress?
    Physiological effect of Cold Stress
    Affect of Cold Stress on muscle energy
    Affect of Cold Stress on Performance
    Factors which contribute to Cold Stress
    PPE used for working in a Cold Environment
    Affect of clothing on Cold Stress
    Affect of Hand-wear & Foot-wear on Cold Stress
    What is a wind chill index?
    Outdoor exposure guidelines for working in cold
    Indoor exposure guidelines for working in cold
    Ergonomic solutions to reduce the risk of Cold Stress
    Administrative solutions for Cold Stress
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 902 Analysis of Cold Environment

    D 902 Analysis of Cold Environment

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  • D 903 Analysis of Industrial Lighting

    D 903 Analysis of Industrial Lighting

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    What is Industrial Lighting?
    Major objectives of Industrial Lighting
    Benefits of proper Industrial Lighting
    Critical factors of Industrial Lighting
    Types of Industrial Lighting
    Important criteria for selecting Industrial Lighting
    Types of Lighting used for Warehouse Operation
    Direct Lighting vs. Indirect Lighting
    Ergonomic guidelines for Lighting Brightness by area
    Affect on Glare due to Industrial Lighting
    Affect on Productivity due to Industrial Lighting
    Affect of Industrial Lighting on Aging Workforce
    Affect of poor Industrial Lighting on employee’s health
    Ergonomic guidelines for Industrial Light fixture
    Causes & prevention of eye strain
    Lighting guidelines for inspection jobs
    Lighting guidelines for inspection jobs (continued)
    Measurement of Industrial Lighting
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 903 Analysis of Industrial Lighting

    D 903 Analysis of Industrial Lighting

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  • D 904 Analysis of Industrial Noise

    D 904 Analysis of Industrial Noise

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    D 904 Analysis of Industrial Noise

    D 904 Analysis of Industrial Noise

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  • D 905 Analysis of Industrial Air Quality (IAQ)

    D 905 Analysis of Industrial Air Quality (IAQ)

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    What is Industrial Air Quality (IAQ)?
    Causes of poor Industrial Air Quality
    Symptoms of poor Industrial Air Quality
    Affect of Industrial Air Quality on breathing
    Affect of Air Quality on employee Productivity
    Guidelines to improve Industrial Air Quality
    Ventilation system to improve Air Quality
    Local ventilation system to improve Air Quality
    General ventilation system to improve Air Quality
    Affect of exhaust hood location on Air Quality
    Affect of make-up air on Industrial Air Quality
    Affect of exhaust Fans on Industrial Air Quality
    Centrifugal vs. Axial fans to improve Air Quality
    What is an Air Quality Index (AQI)?
    Steps to measure Air Quality Index (AQI)
    Factors which affect Industrial Air Quality (IAQ)
    Ergonomic solutions to reduce dust & fumes pollution
    Engineering solutions to improve Air Quality
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 905 Analysis of Industrial Air Quality (IAQ)

    D 905 Analysis of Industrial Air Quality (IAQ)

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  • D 906 Analysis of Hand-Arm Vibration (HAV)

    D 906 Analysis of Hand-Arm Vibration (HAV)

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    What is Hand-Arm Vibration (HAV)?
    What is Hand-Arm Vibration Syndrome (HAVS)?
    Symptoms of Hand-Arm Vibration Syndrome
    Causes of Hand-Arm Vibration Syndrome
    Anatomy of the hand
    What causes CTD during the use of vibration tools?
    What are the symptoms of Raynaud’s Syndrome?
    Tests for Hand-Arm Vibration Syndrome (HAVS)
    Stages of Hand-Arm Vibration Syndrome (HAVS)
    Ergonomic risk factors for HAVS
    What is an Accelerometer?
    How to measure vibration level?
    What are Low-Vibration Tools?
    Progression of HAVS (using Griffin scoring method)
    How to do HAVS risk assessment on the employee?
    What are anti-vibration gloves?
    Engineering solutions for HAVS
    Administrative solutions for HAVS
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 906 Analysis of Hand-Arm Vibration (HAV)

    D 906 Analysis of Hand-Arm Vibration (HAV)

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  • D 907 Analysis of Whole Body Vibration (WBV)

    D 907 Analysis of Whole Body Vibration (WBV)

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    What is Vibration?
    Affect of vibration on the Human Body
    What is Whole-Body Vibration (WBV)?
    What are the sources of Whole-Body Vibration?
    What are the symptoms of Whole-Body Vibration?
    What are the causes of Whole-Body Vibration?
    What are the exposure limits of Whole-Body Vibration?
    What are the high risk jobs for WBV?
    How to do risk assessment of WBV on the worker?
    How to use vibration meter to measure WBV?
    What are the risk factors for Whole-Body Vibration?
    What are the physiological effect of WBV?
    Causes & prevention of Back Pain due to WBV
    Causes & prevention of Eye strain due to WBV
    Affect of Vertical vibration (on the human body)
    Affect of Horizontal vibration (on the human body)
    Engineering solutions for Whole-Body Vibration
    Administrative solutions for Whole-Body Vibration
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 907 Analysis of Whole Body Vibration (WBV)

    D 907 Analysis of Whole Body Vibration (WBV)

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  • D 908 Analysis of Standing Posture

    D 908 Analysis of Standing Posture

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    What is a Posture?
    What is a “good” & “bad” Standing Posture?
    Affect of poor Standing Posture on employee health
    Affect of Standing Posture on human physiology
    What is the body mechanics of Standing Posture?
    Common awkward postures during Standing jobs
    Types of Standing Posture
    Musculoskeletal disorders due to prolonged standing
    What are Static & Dynamic Standing Postures?
    Ergonomic risk factors during Standing Posture
    What causes CTDs during Standing jobs?
    Ergonomic guidelines for awkward postures
    Standing versus Seated design of workstation
    Critical issues for designing Standing workstation
    Steps for Observation-Based Posture Assessment
    Ergonomic aids for Standing Posture
    Engineering solutions to reduce the risk of CTD
    Administrative solutions to reduce the risk of CTD
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 908 Analysis of Standing Posture

    D 908 Analysis of Standing Posture

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  • D 909 Analysis of Seated Posture (Manufacturing)

    D 909 Analysis of Seated Posture (Manufacturing)

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    What is a good Seated Posture?
    What are the poor Seated Postures?
    Type of CTDs associated with Seated Posture
    Causes & prevention of back pain
    Causes & prevention of neck pain
    Causes & prevention of shoulder pain
    Causes & prevention of leg pain
    Causes & prevention of ulnar nerve compression
    Causes & prevention of wrist pain
    Causes & prevention of carpal tunnel syndrome
    Causes & prevention of eye strain
    What causes CTDs during seated jobs?
    Ergonomic guidelines for awkward postures
    Key elements of an Ergonomics Chair
    Effect of backrest angle on Seated Posture
    Effect of backrest angle on Seated Posture
    Engineering solutions to reduce the risk of CTD
    Administrative solutions to reduce the risk of CTD
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 909 Analysis of Seated Posture (Manufacturing)

    D 909 Analysis of Seated Posture (Manufacturing)

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  • D 910 Analysis of Sit-Stand Chair (Sit-Stand Stool)

    D 910 Analysis of Sit-Stand Chair (Sit-Stand Stool)

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    What is a Sit-Stand Chair?
    What is a Sit-Stand Stool?
    Different types of Sit-Stand Chairs and Stools
    Advantages & disadvantages of Chairs & Stools
    What is a Sit-Stand Desk?
    What is good Sit-Stand Posture?
    Sit-Stand Posture vs. Seated Posture
    Sit-Stand Posture vs. Standing Posture
    Sit-Stand Posture vs. alternate Sit & Stand Posture
    Affect of Sit-Stand Posture on human physiology
    Affect of Sit-Stand Posture on risk of CTD
    Affect of Sit-Stand Posture on back pain
    Affect of Sit-Stand Posture on leg pain
    Affect of Sit-Stand Posture on knee pain
    Ergonomic risk factors during use of Sit-Stand Chairs
    Guidelines for using sitting & standing posture
    What is the criteria for selecting a Sit-Stand Chair?
    Ergonomic characteristcs of a Sit-Stand Chair
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 910 Analysis of Sit-Stand Chair (Sit-Stand Stool)

    D 910 Analysis of Sit-Stand Chair (Sit-Stand Stool)

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  • D 911 Analysis of Anti-Fatigue Mats

    D 911 Analysis of Anti-Fatigue Mats

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    D 911 Analysis of Anti-Fatigue Mats

    D 911 Analysis of Anti-Fatigue Mats

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  • D 912 Analysis of Sub-Assembly Operations (Lean Ergonomics)

    D 912 Analysis of Sub-Assembly Operations (Lean Ergonomics)

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    What is Sub-Assembly Operation?
    Sub-Assembly vs. Assembly Operations
    Types of Sub-Assembly Operations in Manufacturing
    What is a Lean-Ergonomics Sub-Assembly Operation?
    Lean-Ergonomics Sub-Assembly Workstation design
    Workstation design using Kanban Material Flow
    Workstation design using Andon lights
    Workstation design using Tool Shadow Board
    Workstation design using workspace organization
    Workstation design using 5S approach to production
    Workstation design using motion economy
    Workstation design to reduce CTD risk factors
    Ergonomic guidelines for awkward postures
    Workstation design using modular adjustable concept
    Workstation design using integrated lighting
    Workstation design using waste reduction concept
    Lean-Ergonomics design for Seated workstation
    Lean-Ergonomics design for Standing workstation
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 912 Analysis of Sub-Assembly Operations (Lean Ergonomics)

    D 912 Analysis of Sub-Assembly Operations (Lean Ergonomics)

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  • D 913 Analysis of Assembly Line Operations

    D 913 Analysis of Assembly Line Operations

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    What is an Assembly Line?
    Types of Assembly Line operations in Manufacturing
    Assembly Line Workstation design
    Workstation design using material flow analysis
    Workstation design using Andon lights
    Modular adjustable workstations
    Workstation design using workspace organization
    Workstation design using layout strategy
    Workstation design using line balancing
    Workstation design using ergonomic principles
    Workstation design to reduce CTD risk factors
    What causes CTDs during Assembly Line Operations?
    Ergonomic guidelines for awkward postures
    Workstation design using Poka-Yoke
    Workstation design using assembly line defects
    Ergonomic Job Rotation during Assembly operation
    How to implement stretching exercise during assembly
    Effect of Assembly Line on customer Lead Time
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 913 Analysis of Assembly Line Operations

    D 913 Analysis of Assembly Line Operations

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  • D 914 Analysis of Production Gloves

    D 914 Analysis of Production Gloves

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    What are Production Gloves?
    Injuries, hazards & illnesses prevented by Gloves
    Production Gloves considered as PPE by OSHA
    Analysis of Leather Gloves
    Analysis of Fabric Gloves
    Analysis of Chemical-Resistant Gloves
    Analysis of Rubber Gloves
    Analysis of Disposable Gloves
    Affect of using low quality Disposable Gloves
    Ergonomic risk factors during the use of Gloves
    Factors to consider before buying Production Gloves
    Difference between Latex, Vinyl & Nitrile gloves
    Effect of Production Gloves on muscle fatigue
    Impact of Production Gloves on grip force
    Effect of Gloves on Ulnar Nerve Compression
    Effect of Gloves on Hand-Arm Vibration
    Effect of Glove thickness on the risk of CTD
    Effect of Glove size on the risk of CTD
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 914 Analysis of Production Gloves

    D 914 Analysis of Production Gloves

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  • D 915 Analysis of Stretching Exercises

    D 915 Analysis of Stretching Exercises

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    What is a Stretching Exercise in manufacturing?
    What are the benefits of Stretching Exercises?
    What is deep breathing Exercise?
    Stretching Exercise Strategies used in Manufacturing
    Analysis of pre-shift warm-up Stretching Exercises
    Stretching Exercises for non-assembly operations
    Stretching exercises for Assembly Line operations
    Safety tips for Stretching Exercises
    Affect of Stretching Exercises on worker’s physiology
    Affect of Stretching Exercises on muscle fatigue
    Stretching exercise for wrist pain
    Stretching exercise for carpal tunnel syndrome
    Stretching exercise for elbow pain
    Stretching exercise for shoulder pain
    Stretching exercise for thoracic outlet syndrome
    Stretching exercise for back pain
    Stretching exercise for neck pain
    Stretching exercise for eye strain
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 915 Analysis of Stretching Exercises

    D 915 Analysis of Stretching Exercises

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  • D 916 Analysis of Aging Workforce

    D 916 Analysis of Aging Workforce

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    What is Aging Workforce?
    Changes in the senses of Aging Workforce
    Effect of Aging Workforce on visual performance
    Effect of Aging Workforce on hearing performance
    Effect of Aging Workforce on muscle strength
    Effect of Aging Workforce on inspection jobs
    Effect of Aging Workforce on repetitive assembly jobs
    Effect of Aging Workforce on manual lifting jobs
    Effect of Aging Workforce on computer related jobs
    Effect of Aging Workforce on environmental stress
    Advantages of Aging Workforce in manufacturing
    Challenges of Aging Workforce in manufacturing
    Physical changes in Aging Workforce
    Physiological changes in Aging Workforce
    Cognitive (mental) changes in Aging Workforce
    Psychosocial changes in Aging Workforce
    Causes & Prevention of Falls by Aging Workforce
    Training guidelines for Aging Workforce
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 916 Analysis of Aging Workforce

    D 916 Analysis of Aging Workforce

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  • D 917 Analysis of Shift-Work

    D 917 Analysis of Shift-Work

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    What is Shift-Work?
    What is circadian rhythm?
    Type of health issues affected by Shift-Work
    Benefits of working on 3rd shift
    What are common types of Shift schedules?
    Effect of Shift-Work on brain function
    Effect of Shift-Work on human physiology
    Effect of Shift-Work on sleep disorder
    Effect of Shift-Work on eating disorder
    Effect of Shift-Work on Fatigue
    Effect of Shift-Work on CTDs
    Effect of Shift-Work on risk of accidents
    Effect of Shift-Work on performance and quality
    Effect of Shift-Work on social life
    Effect of Shift-Work on family life
    “Disordered eating” vs. “eating disorder”
    Effect of lighting on Shift-Work
    Benefits of “8-hour” vs. “12-hour” shifts
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 917 Analysis of Shift-Work

    D 917 Analysis of Shift-Work

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  • D 918 Analysis of Absenteeism

    D 918 Analysis of Absenteeism

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    What is Absenteeism?
    What are the causes of Absenteeism?
    What are the types of Absenteeism?
    Effect of Absenteeism on productivity
    Strategies to reduce Absenteeism in manufacturing
    Strategy for motivation & job satisfaction
    Strategy for Attendance Policy
    Strategy for appreciation & recognition
    Strategy to create positive work environment
    Strategy for ergonomics & safety
    Strategy for Workstations design
    Strategy for Handtools application
    Strategy for work-related stress
    Strategy for social environment
    Strategy for Assembly line operations
    Strategy for Manual Lifting operations
    Strategy for safe & healthy environment
    How to measure Absenteeism?
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 918 Analysis of Absenteeism

    D 918 Analysis of Absenteeism

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  • D 919 Analysis of Employee Turnover

    D 919 Analysis of Employee Turnover

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    What is Employee Turnover?
    Psychology of human needs
    What are the causes of Employee Turnover?
    Effect of high Employee Turnover
    Effect of shift-work on Employee Turnover
    Strategies to reduce Employee Turnover
    Strategy to improve employee retention
    Strategy to improve employee engagement
    Strategy to maintain safe work environment
    Strategy for employee recognition program
    Strategy to build peer-to-peer relationships
    Strategy to motivate the workforce
    Strategy to improve manager- employee relationship
    Strategy for ergonomic workstations & handtools
    Strategy to improve job satisfaction and morale
    Strategy to improve factory work environment
    Strategy to improve factory social environment
    How to calculate Employee Turnover Rate?
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 919 Analysis of Employee Turnover

    D 919 Analysis of Employee Turnover

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  • D 920 Analysis of Nutrition and Performance

    D 920 Analysis of Nutrition and Performance

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    What is Nutrition?
    Conversion of food into Energy
    What is the effect of poor Nutrition on Health?
    What are the critical parts of Nutrition?
    Affect of Carbohydrates on performance
    Affect of Fats on performance
    Affect of Proteins on performance
    Affect of Vitamins on performance
    Affect of Minerals on performance
    Affect of Water on performance
    Benefits of good Nutrition on the workforce
    Foods which have negative effect on performance
    What is Fatigue?
    Affect of Nutrition on employee fatigue
    Affect of Nutrition on Quality of work
    Affect of Nutrition on shift-work employees
    Nutritional guidelines for peak performance
    Strategy to create a Nutrition friendly workplace
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 920 Analysis of Nutrition and Performance

    D 920 Analysis of Nutrition and Performance

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  • D 921 Analysis of Smoking and CTD

    D 921 Analysis of Smoking and CTD

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    What is Smoking?
    Flow of nicotine during smoking
    What are the health effects of smoking?
    Effect of smoking on the brain
    Effect of smoking on the cardiovascular system
    Effect of smoking on the respiratory system
    Effect of smoking on the lungs
    Effect of smoking on the immune system
    Effect of smoking on the Musculoskeletal system
    Effect of smoking on the blood vessels
    Effect of smoking on the workplace productivity
    Type of CTD affected by smoking
    What are the root causes of CTDs?
    Smoking and carpal tunnel syndrome (CTS)
    How does smoking increase the risk of back pain?
    Smoking and white finger disease
    How does smoking increase the risk of hearing loss?
    Strategy to develop an anti-smoking program
    Safety and Ergonomic Recommendations
    List of Safety and Ergonomic Booklets

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    D 921 Analysis of Smoking and CTD

    D 921 Analysis of Smoking and CTD

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